Granular Single Superphosphate (GSSP) Production Line

SYM designs and supplies complete Granular Single Superphosphate (GSSP) production lines for new fertilizer plants and existing plant upgrades.
Each system is engineered around your raw materials, required capacity, target granule size, available utilities and site conditions, helping you define the appropriate process route, equipment scope and preliminary plant configuration before procurement.

    Equipment in Action

    Project Scope: GSSP production line equipment, process design and plant engineering services. Finished fertilizer products are not supplied.

    Turnkey GSSP Production Line Solution

    SYM provides integrated process and equipment solutions covering the complete GSSP production route from raw material preparation to granulation and final packaging. The plant combines controlled acidulation and curing with granulation, drying, cooling, screening and material recycling systems to support stable operation and consistent particle-size control.

    Customization Services We Offer

    Raw Material-Based Process Design: Conduct lab tests using your specific phosphate rock to determine optimal acid-to-rock ratio and granulation parameters, providing a customized process package.

    Site Layout & General Plot Plan: Design the most efficient production line layout based on your existing workshop or new land plot, minimizing footprint and ensuring smooth logistics.

    Deep Customization of Core Equipment: Customize granulator size, dryer heat source (coal, gas, steam) based on capacity and product specifications.

    Environmental & Control Options: Dust collection, fluoride-containing gas treatment and PLC or DCS control systems can be configured according to the process and local project requirements.

    Installation & Commissioning Support: SYM provides installation guidance, commissioning assistance and operator training according to the agreed project scope.

    Suitable GSSP Plant Projects

    New Integrated GSSP Plant Setup
    Complete process design and equipment configuration covering raw material preparation, acidulation, curing, granulation, drying, cooling, screening, recycling and packaging.
    Existing SSP Plant Granulation Expansion
    Add a downstream granulation, drying, cooling, screening and recycling section to an existing plant that already produces cured powder SSP.
    GSSP Granulation Line Upgrade
    Upgrade granulation, drying, screening, recycling, dust collection or automation systems in an existing GSSP line.
    Integrated SSP & GSSP Projects
    For projects requiring both powder SSP and GSSP, the plant can share the upstream acidulation and curing systems while using separate downstream powder handling and granulation sections for the two product forms.

    Core Processing Section

    Cured powder SSP is continuously fed and conditioned before entering a rotary drum granulator or disc granulator. The suitable granulation process is selected according to the feedstock properties, required capacity and target granule size.

    Once formed, the wet granules immediately enter a heavy-duty rotary dryer to rapidly eliminate moisture, followed by a rotary cooler that thermally stabilizes the particles and increases their mechanical hardness to prevent crushing. The hardened granules are then transferred to a multi-deck vibrating screen, which strictly classifies the product, routing on-spec sizes to the final coating machine for anti-caking surface treatment, while directing fines and oversized material back into the recycling loop.

    Product Advantages

    Controlled Granulation Process
    Feeding, liquid addition and operating parameters are configured to support stable granule formation and particle-size control.
    Closed-Loop Material Recycling
    Oversize and undersize material can be returned to the production process to reduce material loss.
    Configurable Dust & Gas Treatment
    Dust collection and exhaust treatment systems are selected according to the production route and local emission requirements.
    Turnkey Project Support
    SYM provides process design, equipment manufacturing, plant layout, installation guidance, commissioning and operator training.

    System Components

    StageEquipmentFunction
    Raw Material Handling & PreparationBucket Elevators, Belt/Screw ConveyorsDelivery of phosphate rock and sulfuric acid
    Dosing & MixingPrecision Dosing Units, Adjustable Electronic Belt ScalesAccurate ratio control before reaction
    Acidulation & CuringCuring Den (Pan or Continuous Belt)Core reaction and product solidification
    GranulationDisc or Drum GranulatorForm granular SSP with uniform particle size
    Drying & CoolingRotary Dryer, Cooling DrumRemove moisture, stabilize granules
    ScreeningVibrating ScreensSeparate undersize and oversize granules
    Crushing & RecycleLump Breakers, CrushersBreak oversize granules and recycle
    Environmental ControlCyclone Separators, Bag Pulse Dust Collectors, Automatic Ash Discharge, Star-type DischargeManage flue gas and dust
    PackagingBelt Conveyors, Packaging MachinesTransfer to storage or bagging

    Get Your GSSP Plant Configuration & Budget

    Send us your feedstock type, required capacity, target granule size, available utilities and project country. Our engineers will recommend a suitable GSSP process and provide a preliminary equipment configuration and project budget.

    Related Cases

    Related Products

    Online

    Message

    Whatsapp

    +8613917653369

    Tel

    +86-13917653369

    Email

    ec@shyychina.com

    Submit Request

    *
    *